EGR COOLER > INSTALLATION

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1. Install the 2 stud bolts onto the EGR with cooler pipe assembly.
   

   Torque:

   10 N*m{ 102 kgf*cm , 7 ft.*lbf }

2. Install the 2 new EGR cooler gaskets and EGR by-pass valve to the EGR with cooler pipe assembly.
   

3. Install the EGR pipe connector with the bolt and 2 nuts.
   

   Torque:

   23 N*m{ 235 kgf*cm , 17 ft.*lbf }

1. Install 2 new gaskets.
   

2. Install the EGR cooler assembly with the 4 bolts and 2 nuts.
   

   Torque:

   23 N*m{ 235 kgf*cm , 17 ft.*lbf }

3. Install the No. 1 vacuum transmitting pipe sub-assembly with the bolt.
   

   Torque:

   9.0 N*m{ 92 kgf*cm , 80 in.*lbf }

4. Connect the vacuum hose, No. 2 oil cooler hose and No. 2 water by-pass hose.
   

   Text in Illustration 

   *a	Upper Side

5. Engage the 2 wire harness clamps and connect the 2 connectors.
   

6. Install the wire harness with the 2 bolts.
   

   Torque:

   8.0 N*m{ 82 kgf*cm , 71 in.*lbf }

7. Engage the wire harness clamp and connect the 2 connectors.
   

1. Engage the 3 claws and install the engine cover.
   

1. Install the air cleaner hose.
   

   NOTICE:

   Position the clip so that the claws are centered over the paint mark on the hose.